Main tool types supplied by QIAOTIAN

Over 800 specifications including high-service-life single-edge tools and customized special-shaped tools covering all dressing demands.

Recommendations and advantages of single-edge tools

- Long service life: Up to 30,000 dressing cycles leading the industry - Wide compatibility: Fit European, Japanese and customized mainstream grinders - Superior processing quality: Patented coating and edge design optimize dressing effect and welding spot appearance - High overall cost performance

Difficulties in commissioning and using three-edge tools

Integrated three-edge tools lack nest support and rely solely on self-guiding edges. Strict centering tolerance within ±0.3mm is required. Poor alignment easily causes unbalanced stress, severe vibration and blade fracture.

Compatibility of QIAOTIAN tool holders

Universal interface design enables direct installation on grinders of mainstream brands including Br?uer, Lutz, Jidong and AMDP, facilitating domestic substitution of imported consumables.

Customized tool service

Custom special-shaped tools for narrow welding, over-15° angled welding and unilateral welding are available with a lead time of about 3 weeks.

Solutions for narrow-gap welding dressing problems

Electrode caps for narrow welding tend to form mushroom heads and cause severe vibration and tool clogging. QIAOTIAN two-stage guiding customized tools remove mushroom structures first and then finish end face grinding to ensure stable dressing.

Judgment criteria for tool replacement

Replace tools in time when the following phenomena occur: - Uneven end faces, burrs or snowflake marks appear on dressed electrodes - Longer dressing time or abnormal cutting noise - Visible edge chipping, dull wear or annealing discoloration on blades

Robot control system integration and supported protocols

Equipped with independent PLC controllers or electric control boxes, QIAOTIAN grinders support mainstream industrial protocols including hardwired IO, PROFINET, EtherNet/IP and DeviceNet for seamless connection with FANUC, Yaskawa, KUKA, ABB and other robot brands.

Qiaotian Intelligent Equipment-Technical Services

After-Sales Service

Principle

Customer satisfaction as the first principle
Quick response
Fast problem solving
After-sales service efficiency

Customer Feedback 30min Response
Solution 120min Issued
On-site support 6-12 hours
After-sales service commitment

One year warranty on electronic components, one to three years warranty on the body
Lifetime warranty
Except for man-made reasons
After-sales team strength

Number of service teams 10+ Changchun, Wuhan, Chongqing, Changsha, Guangzhou, etc.
Resident after-sales personnel and spare parts in key regions
Technical support
Free training

Technological Innovation

Patented locking technology

One locking guarantee: safety platform; two locking guarantee: reset spring, up to 10 times the load of the locking force of the double air-break insurance structure
Patented drip-free fluid connectors

Multi-energy: gas and liquid patented drip-free design, extremely high stability, breaking foreign monopolies
Cat3 safety rated electrical features

One generation ahead of its peers, the quick-change control safety system performance level d category3 is T?V certified.
Autonomous high insertion and extraction life probes

High lifespan: max1 million times; multiple types: high and low voltage, strong and weak power, network, vision, servo signal...

Download

Gripping System Selection Brochure
Repair Mill Selection Book
Magnetic Die Changer Selection Book
Industrial Connectors Selection Book

Service Hotline

Dear customer, Thank you very much for choosing Qiaotian products and services. After receiving the feedback of the problem, we will deal with it and contact you as soon as possible.

After-sales Enquiry and Complaint Hotline：400-1033-880

Product issues or optimisation suggestions
After-sales problem scheduling WeChat
Customer Satisfaction Survey

FAQ

About us Tool Quick Changer Industrial Connectors Zero-Point Systems Magnetic Mold Changing Systems Qiaotian Dresser Gripping System

QMain tool types supplied by QIAOTIAN

Over 800 specifications including high-service-life single-edge tools and customized special-shaped tools covering all dressing demands.

Over 800 specifications including high-service-life single-edge tools and customized special-shaped tools covering all dressing demands.
QRecommendations and advantages of single-edge tools

- Long service life: Up to 30,000 dressing cycles leading the industry
- Wide compatibility: Fit European, Japanese and customized mainstream grinders
- Superior processing quality: Patented coating and edge design optimize dressing effect and welding spot appearance
- High overall cost performance

- Long service life: Up to 30,000 dressing cycles leading the industry
- Wide compatibility: Fit European, Japanese and customized mainstream grinders
- Superior processing quality: Patented coating and edge design optimize dressing effect and welding spot appearance
- High overall cost performance
QDifficulties in commissioning and using three-edge tools

Integrated three-edge tools lack nest support and rely solely on self-guiding edges. Strict centering tolerance within ±0.3mm is required. Poor alignment easily causes unbalanced stress, severe vibration and blade fracture.

Integrated three-edge tools lack nest support and rely solely on self-guiding edges. Strict centering tolerance within ±0.3mm is required. Poor alignment easily causes unbalanced stress, severe vibration and blade fracture.
QCompatibility of QIAOTIAN tool holders

Universal interface design enables direct installation on grinders of mainstream brands including Br?uer, Lutz, Jidong and AMDP, facilitating domestic substitution of imported consumables.

Universal interface design enables direct installation on grinders of mainstream brands including Br?uer, Lutz, Jidong and AMDP, facilitating domestic substitution of imported consumables.
QCustomized tool service

Custom special-shaped tools for narrow welding, over-15° angled welding and unilateral welding are available with a lead time of about 3 weeks.

Custom special-shaped tools for narrow welding, over-15° angled welding and unilateral welding are available with a lead time of about 3 weeks.
QSolutions for narrow-gap welding dressing problems

Electrode caps for narrow welding tend to form mushroom heads and cause severe vibration and tool clogging. QIAOTIAN two-stage guiding customized tools remove mushroom structures first and then finish end face grinding to ensure stable dressing.

Electrode caps for narrow welding tend to form mushroom heads and cause severe vibration and tool clogging. QIAOTIAN two-stage guiding customized tools remove mushroom structures first and then finish end face grinding to ensure stable dressing.
QJudgment criteria for tool replacement

Replace tools in time when the following phenomena occur:
- Uneven end faces, burrs or snowflake marks appear on dressed electrodes
- Longer dressing time or abnormal cutting noise
- Visible edge chipping, dull wear or annealing discoloration on blades

Replace tools in time when the following phenomena occur:
- Uneven end faces, burrs or snowflake marks appear on dressed electrodes
- Longer dressing time or abnormal cutting noise
- Visible edge chipping, dull wear or annealing discoloration on blades
QRobot control system integration and supported protocols

Equipped with independent PLC controllers or electric control boxes, QIAOTIAN grinders support mainstream industrial protocols including hardwired IO, PROFINET, EtherNet/IP and DeviceNet for seamless connection with FANUC, Yaskawa, KUKA, ABB and other robot brands.

Equipped with independent PLC controllers or electric control boxes, QIAOTIAN grinders support mainstream industrial protocols including hardwired IO, PROFINET, EtherNet/IP and DeviceNet for seamless connection with FANUC, Yaskawa, KUKA, ABB and other robot brands.

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